Prestressed bridge diaphragm (EN)

1 New project

Start the IDEA StatiCa program and select the Detail module.

Create a new project by clicking New. The Wizard window is opened, and you can start with a selection of proper concrete grade and cover. Then continue with Diaphragm in Templates and then choose the template Box girder diaphragm.

2 Geometry

Start the definition of Geometry. Four items have been already created by the template: Diaphragm D1, Opening O1 and Distributed points DPS1 and DPS2.

Change geometry of the Diaphragm.

Let's move on to the next item Opening O1.

Finally, the location and dimensions of the Distributed Point Supports need to be changed. The type of supports is chosen to include the effect of the Partially Loaded Area.

The geometry is set and you can move on to the load definition.

3 Loads

Three load cases and three combinations were automatically created from the template. To properly distinguish between short-term and long-term effects, the Permanent and Variable load states must be set correctly. These settings have a major impact on ULS and SLS checks.

The first thing to do is to set the load case LC1 as a Prestress type. This case will be used later to the transverse prestress.

On the Load Impulses tab, delete all loads from the LC1 load case. Load case LC1 will remain empty.

Switch to the load case LC2 and redefine the Line Loads LL3 and LL4. Load case LC2 represents the shear load on the diaphragm from a permanent load. In the example we will not consider shear loading from longitudinal prestressing.

The load case LC2 should look like this:

Switch back to Load cases and combinations and delete load case LC3, then select load case LC2 and copy it using the button. Finally, don't forget to change the type of load case LC3 to Variable. 

Load case LC3 represents the shear and torsional load from a variable loads.

On the Load Impulses tab, redefine Line Loads LL1 and LL2 as shown in the figures.

The next step will be to copy the LL2 Line Load. This is done by selecting the appropriate load and clicking on the Copy button. The copied item still needs to be edited.

Finally, create 2 new Line loads using the plus button.

Modify the newly created loads.

The load case LC3 should be as follows.

The last adjustment will be the setting of the combination coefficients. Let's switch to the Load cases and Combinations tab. Note that all load cases are deactivated for checks. By disabling load cases or combinations for checks, you can achieve a faster calculation.

To reconfigure the combinations, select one of the combinations, for example C1, and then click on the pencil icon. Adjust the values as shown. For the load case LC1, we set a value of 0.95 to simulate the long-term losses of transverse prestress.

Loads and combinations are specified. Now we move on to the definition of the reinforcement.

4 Reinforcement

Before we start modifying the reinforcement that was generated by the template, let's take a look at the Topology Optimization that can be found in the Design Tools. The calculation uses an effective volume (in this case, for example, 40%) and places this volume to make the generated structure as stiff as possible.

Red areas represent pressure fields and blue areas are tensile. To reinforce our diaphragm, switch to Input/Edit.

One Wire fabric, one Cage and eight groups of bars were already added by the template, you will only adjust them to your needs.

At first, delete the Wire fabric WF1.

Modify the Reinforcement around opening RO1.

For item GB2 only change the number to 13 pcs.

Adjust the group of bars GB5 and GB6 to match the shear reinforcement in the wall.

Adjust the other items GB7, GB8 and GB1 again as shown below.

The group of bars GB3 and GB4 must also be adapted.

There is no vertical reinforcement specified in the diaphragm yet. So create a new Group of bars by clicking on the button with the plus symbol and selecting the Insert Group of bars.

To modify a new group, first of all we have to define the Definition of the bar shape to On outline or opening edge. Fill the other cells as shown in the figure.

The last item that is missing in the model can be created as a copy of Group of bar GB2. Then redefine its position to the opposite cantilever.

Reinforcement is done, you can proceed to Prestress.

5 Prestress

We can also add a prestressing to the diaphragm. To do this, click on the plus button and select the Prestressing tendon option.

Define the tendon geometry by setting the Definition of bar shape to Polyline and using the Edit Shape button to open the dialog for entering coordinates. The coordinates can be entered, for example, by copying them from an Excel spreadsheet.

Next, just define the inputs according to the following figure. For short-term losses, choose automatic calculation.

6 Calculation and checks

In the navigator, switch to Check. Before starting the calculation, adjust the Settings. Check the Neglect of the decompression check.

Start the calculation.

In the table on the bottom left you can see an overview of all the checks, the amount of permanent and variable load applied and the status of the checks (pass/fail). In the table in the middle you can find detailed calculation results. In the figure you can see the result of the design for the ultimate limit state of the concrete.

In the next results tabs, first switch to the Strength tab. Here we can see the stress check in the concrete. The calculation is non-linear and therefore takes into account the plastification of the material. It shows the stress in the concrete adjusted for the effect of the Partially Loaded Area above the support. Note also the value of the ultimate stress in the concrete, which does not correspond to the design strength of the concrete. For more information on the calculation of limit stress in concrete, see Theoretical Background.

Similar results can be displayed for reinforcement. Click in the Reinforcement row. The options in the bar will change and the detailed results in the table (stresses and strains of the individual inserts, including their total usage) will be displayed.

The SLS results can be found under the Stress, Cracks and Deflection tabs. In the Stress tab, you will find that the stress in concrete in the bottom corner is unsatisfactory. There is a stress peak.

You can get rid of it using the Limited stress feature that can automatically neglect such a peak.

• Read more about the functionality in Limited stress check feature in Detail

Check out the stress in the tendons. Click on the Tendon row in the Data tab.

It is also possible to check the crack width including the effects of prestressing.

7 Report

You can also view all calculation results in the report. You can edit the log as required or export it to DOC/PDF format using the buttons in the top bar.